Friday, 21 February 2014

6. What is a waveguide. Explain?


A wave-guide is a hollow conducting pipe, of uniform cross-section, used to transport high frequency electromagnetic waves (generally, in the microwave band) from one point to another. The main advantage of wave-guides is their relatively low level of radiation losses (since the electric and magnetic fields are completely enclosed by a conducting wall) compared to transmission lines.

Also waveguide can be any medium that support the transmission or propagation of electromagnetic wave, so microwave waveguides can be a co-axial conductor, parallel plates and the above said hollow single conductor.And the term waveguides are generally used for these hollow conducting pipes.

Usually hollow waveguides are manufactured using brass, bronze, aluminium. Some times the inner surface is coated with silver or gold to avoid ohmic losses at high frequencies.

The hollow waveguides can take any shape of cross section but commonly seen are

✎ Rectangular

✎ Circular

✎ Elliptical

Depending upon the shape and dimensions of the waveguide there is a cut off frequency of transmission. Only the waves having frequency greater than cut off frequency (fc) will be propagated. Hence waveguides act as a high pass filter with cut off frequency fc.

Also a TEM wave cannot be propagated through a hollow waveguide.


Monday, 17 February 2014

11. What are the Product Design Specifications (PDS) to develop a new electronic product?


PRODUCT DESIGN SPECIFICATION

In order to provide specific guidance about how to design and engineer a product, development teams establish a set of specifications, which spell out in precise, measurable detail what the product has to do to be commercially successful. The specifications must reflect the customer needs, differentiate the product from the competitive products, and  be technically and economically realizable. A specification consist of a matric, defining a quality and a value associated for it. Eg. Max. Voltage (matric) = 230V (value)

Specifications are typically established at least twice. Immediately after identifying the customer needs, the team sets target specifications. After concept selection and testing, the team develops final specifications.

TARGET SPECIFICATIONS

Target specifications represent the hopes and aspirations of the team, but they are established before the team knows the constraints the product technology will place on what can be achieved. The team’s efforts may fail to meet some of these specifications and may exceed others, depending on the details of the product concept the team eventually selects.

The process of establishing the target specifications entail four steps:

1.Prepare the list of metrics.
2.Collect competitive benchmarking information.
3.Set ideal and marginally acceptable target values.
4.Reflect on the results and the process.

1.PREPARE THE LIST OF METRICS

The most useful metrics are those that reflect as directly as possible the degree to which the product satisfies the customer needs. The relationship between needs and metrics is central to the entire concept of specifications. The working assumption is that a translation from customer needs to a set of precise, measurable specifications is possible and that meeting specifications will therefore lead to satisfaction of the associated customer needs.

A few guidelines:

• Metrics should be complete.
• Matrics should be dependent, not independent, variables.
• Metrics should be practical.
• Some needs cannot easily be translated into quantifiable metrics.
• The metrics should include the popular criteria for comparison in the marketplace.


2.COLLECT COMPETITIVE BENCHMARKING INFORMATION.

Unless the team experts to enjoy a total monopoly, the relationship of the new product to competitive products is paramount in determining commercial success. While the team will have entered the product development process with some idea of how it wishes to compete in the market place, the target specifications are the language the team uses to discuss and agree on detailed positioning of its product relative to existing products, both its own and competitors.

The benchmarking chart is conceptually very simple. For each competitive product, the values of the metrics are simply entered down a column. Gathering these data can be very time consuming, involving (at the least) purchasing, testing, disassembling , and estimating the production costs of the most important  competitive products.

The benchmarking exercise helps in identifying differences with competitive products and taking positioning decisions are mentioned. It also helps in appreciating the differences which may not be appearing so important. Ex: TATA ACE, the subjective differences were more benchmarking helped in defining the clear distinction for Ace from the available indirect competitive product options.

3.SET IDEAL AND MARGINALLY ACCEPTABLE TARGET VALUES

In this step, the team synthesizes the available information in order to actually set the target values for the metrics. Two types of target values are useful: an ideal value and  marginally acceptable value. The ideal value  is the best result the team could hope for. The marginally acceptable value is the value of the metric that would just barely make the product commercially viable. Both of these targets are useful in guiding the subsequent stages of concept selection, and for refining the specifications after the product concept has been selected.


4.REFLECT ON THE RESULTS AND THE PROCESS

The team may require some iteration to agree on the targets. Reflection after each iteration helps to ensure that the results are consistent with the goals of the project.
Once the targets have been set, the team can proceed to generate solution concepts.

The target specifications then can be used to help the team select a concept and will help the team know when a concept is commercially viable.

FINAL SPECIFICATIONS

Final specifications are developed by assessing the actual technological constraints and the expected production costs using analytical and physical models. During this refinement phase the team must make difficult trade-offs among various desirable characteristics of product.

The five step process for refining the specifications is:

1. Develop technical models of the product.
2. Develop a cost model of the product.
3. Refine the specifications, making trade-offs where necessary.
4. Flow down the specifications as appropriate.
5. Reflect on the results and the process.

1.DEVELOP TECHNICAL MODELS OF THE PRODUCT

A technical model of the product is a tool for predicting the values of the metrics for a particular set of design decisions. The team will be able to accurately model the product analytically, perhaps by implementing the model equations in a spreadsheet. Such a model allows the team to predict rapidly what type of performance can be expected from a particular choice of design variables, without costly physical experimentation.

2.DEVELOP A COST MODEL OF THE PRODUCT

The goal of this step of the process is to make sure that the product can be produced at the target cost. The target cost is the manufacturing cost at which the company and its distribution partners can make adequate profits while still offering the product to the end customer at a competitive price.
For most of the products, the first estimates of manufacturing costs are completed by drafting a bill of materials and estimating  a purchase price or fabrication cost for each part. At this point in the development process the team does not generally know all of the components that will be in the product, but the team nevertheless makes an attempt to list the components it expects will be required.

3.REFINE THE SPECIFICATIONS, MAKING TRADE-OFFS WHERE NECESSARY

Once the team has constructed technical performance models where possible and constructed a preliminary cost model, these tools can be used to develop final specifications. Finalizing specifications can be accomplished in a group session in which feasible combinations of values are determined through the use of the technical models and then the cost implications are explored.
One important tool for supporting this decision-making process is the competitive map.

4.FLOW DOWN THE SPECIFICATIONS AS APPROPRIATE

Establishing specifications takes on additional importance and is substantially more challenging when developing a highly complex product consisting of multiple subsystems designed by multiple development teams. In such a context, specifications are used to define the development objectives of each of the subsystems as well as for the product as a whole. The challenge in this case is to flow down the overall specifications to specifications for each subsystems.

5.REFLECT ON THE RESULTS AND THE PROCESS

As always, the final step in the method is to reflect on the outcome and the process.

The specifications process is facilitated by several simple information systems which can easily be created using conventional spreadsheet software. Tools such as the list of metrics, the needs-metrics matrix, the competitive benchmarking charts, and the competitive maps all support the team’s decision making by providing the team with a way to represent and discuss the specifications.

10. Explain why Timing Analysis is important in the product design process. Explain any one Timing Analysis Tool


Timing Analysis in Product Design Process

Product Design/Development Process is the sequence of steps or activities which an enterprise employs to conceive, design, and commercialize a product.Many of these steps and activities are intellectual and organizational rather than physical. The six phases of the generic development process are:

1.Planning

2.Concept development

3.System level design

4.Detail design

5.Testing and refinement

6.Production ramp-up

A well-defined development process helps to ensure product quality, facilitate coordination among team members, plan the development project, and continuously improve the process.

The first phase, Product Planning, is a periodic process that considers the portfolio of product development projects to be executed. A well defined planning ensures the success of targeted product in the market. It is likely that the firm cannot afford to invest in every product development opportunity in its desired balanced portfolio of projects. As timing and resource allocation are determined for the most promissing projects, too many projects will invariably compete for too few resources. As a result, the attempt to assign resources and plan timing almost always results in a return to the prior evaluation and prioritization step to prune the set of projects to be pursued.

Determining the timing and sequence of projects, sometimes called pipeline management, must consider a number of factors, including :

→ Timing of product introductions : Generally the sooner a product is brought to market the better. However, launching a product before it is of adequate quality can damage the reputation of the firm

→ Technology readiness : The robustness of the underlying technologies plays a critical role in the planning process. A proven, robust technology can be integrated into products much more quickly and reliably

→ Market readiness : The sequence of product introductions determines whether early adopters buy the low-end product and may trade up or whether they buy the high-end product offered at a high initial price. Releasing improvements too quickly can frustrate customers who want to keep up; on the other hand releasing new products too slowly risks lagging behind competitors.

→ Competition : The anticipated release of competing products may accelerate the timing of development projects.

The Product Plan

The set of projects/tasks(to achieve larger gains from specialization) approved by the planning process, sequenced in time, becomes the product plan. The plan may include a mix of fundamentally new products, platform projects, and derivative projects of varying size. Product plans are updated on a periodic basis, perhaps quarterly or annually, as a part of the firm’s strategic planning activity.

Relative timing of design process for two types of products

To explain the timing of design effort, it is convenient to classify products as:

◈ Technology-driven products : The primary characteristic of a technology driven product is that its core benefit is based on its technology,or its ability to accomplish a specific technical task.
Eg : A hard disc drive for a computer is largely technology driven

◈ User-driven products : The core benefit of a user driven product is derived from the functionality of its interface and/or its aesthetic appeal. Typically there is a high degree of user interaction for these products.
Eg : An office chair is largely user driven

The fig. below shows that design is incorporated into the product development process during the later phases(Concept testing onwards) for a technology driven product and throughout the entire product development process(Identification of customer needs onwards) for a user driven product.


Timing Analysis Tools

Time management seems at first to be a modern concept, but really it isn't. The first step in time management is keeping track of it, and so every time-keeping device going back to the dawn of recorded history is a time management system.

Time management tools can be broken down into four generations:

 First generation ones are clock and alarms. Yes, your alarm clock, that vile thing you slap into silence every morning, is one. Extensions of this concept are digital devices which can sound alarms when a task is done.

 Second generation tools are calendars and appointment books. These can be both paper and digital. The digital version is infinitely more useful, because you can set reminders for deadlines and errands. Calendar tool software runs the gamut from PDAs to laptop and desktop accessories. A calendar tool should come by default with just about any operating system sold - there's even plug-in apps for phones now.

 Third-generation tools are planners, organizers, and controllers. These are done more on an industrial scale - for instance, software an office would use for dispatching mobile units and keeping shifts covered. However, a simple thing like a software to-do list or a desktop notes application uses the same concept on a personal scale.

Fourth-generation tools are the personal skills you use to combine the above three categories and use them wisely and effectively. In some cases, this can also involve timers and control systems. Some tech professionals use a time-tracking system to be able to bill clients by the hour. Anything you use personally, even tying a ribbon around your finger to remind you of an appointment, counts here too.

Time Management Matrix

One of the most commonly used timing analysis tool is the Time Management Matrix proposed by  Stephen Covey in his  book  “First Things First”. A Time Management Matrix can help you discover how much time you might be wasting. The Matrix has four quadrants.

Quadrant 1: Important and Urgent

Only crisis activities should be in here. If you have included exams and papers here, you are probably not allowing yourself enough time to fully prepare. If you continue at this pace you could burn yourself out!


Quadrant 2: Important and Not Urgent

This is where you define your priorities. What’s important in your life? What will keep you balanced? For example, you may know that good nutrition, sleep, recreation, and maintaining healthy social relationships are important but do you consciously make time for them in your daily or weekly routine? Managing your life and the lifestyle will help you manage your time.

Quadrant 3: Not Important and Urgent

While you may feel that activities, such as instant messaging, need your attention right away, too much time spent on Quadrant 3 activities can seriously reduce valuable study time. This may leave you feeling pulled in too many directions at once.

Quadrant 4: Not Important and Not Urgent

If you’re spending many hours on Quadrant 4 activities, you’re either having a great deal of fun or spending a lot of time procrastinating! Remember, the objective is balance.

Thursday, 13 February 2014

5. Compare waveguides and two wire transmission lines


Here we are comparing waveguides and two wire transmission lines.

☞ For frequencies higher than 3 GHZ, the transmission of electromagnetic waves along transmission lines and cables is not possible because of high loss, here a metallic tube can be used to transmit electromagnetic waves.

☞ A hollow metallic tube of uniform cross section which transmits electromagnetic waves by successive reflections from the inner walls of the tube is called waveguide.

Similarities between two wire transmission line and waveguide :-

1. As the wave propagates, they gets attenuated in both.

2. Irregularities or mismatches in the transmission line and waveguide causes reflection and thus standing waves.

3. Reflected wave can be eliminated by proper impedance match in both.

Disimilarities :-

1. Depending upon the shape and dimension of the waveguide, there is a cut off frequency fc, frequencies f > fc can only pass through it. Thus it acts as a high pass filter with cut off frequency fc.

2. Waveguide is a one conductor system, the whole body of the waveguide acts as the ground and the wave propagates through multiple reflections from the walls of the waveguide.

3. Transmission through waveguide is governed by field theory while in transmission line by circuit theory.

4. Velocity of propagation of wave inside a wave guide is different from that through free space due to reflections.

Tuesday, 11 February 2014

Microwave Engineering notes study material index


Monday, 10 February 2014

9. Identify how an electronic product should be launched & explain how customer needs are identified for new product.


Once a product is developed, effectively product launch becomes the critical step to its success. The Product Launch Process must address all the steps necessary to

• Start volume production
• Plan and execute marketing activities,
• Develop needed documentation
• Train sales and support personnel (internal and external)
• Fill channels, and
• Prepare to install and support the product.

An improved product launch process results in faster time-to-market and time-to-profit. Activities are better planned and coordinated and more tightly integrated.

The following serves as a checklist for product launch activities:

☞ Planning:
o A product launch plan has been prepared covering all activities to be performed by Engineering, Manufacturing, Marketing, Sales, Product Support, and Field Service.
o Functional departments understand their responsibilities for launch activities.

☞ Technical
o Product performance has been evaluated through testing and qualification and the product meets its defined requirements.
o All product design documentation has been completed and approved.
o Technical data sheets have been prepared.

☞ Operations/Procurement

o Required manufacturing process documentation or outputs (e.g., work instructions, CNC programs, manning plans, etc. are complete.
o Production processes have been proven using either pilot production lines or actual production lines.

☞ Marketing and Sales

o Market receptivity has been evaluated by key customer feedback, focus groups, test markets, or beta tests prior to launch.
o A promotion and advertising plan has been developed.

☞ Product Support

o Necessary support resources are hired and in place.
o Service and support personnel have been trained or a phased training program is underway.


A key success factor in developing a new product is to understand and act on the unique needs of high value customers.

Customers have six basic buying needs pertaining to the product:
1.Safety.
2.Performance.
3.Appearance.
4.Comfort.
5.Economy.
6.Durability.

Finding out which buying needs are most important to your customers will allow you to match these needs to the benefits of your products. For example, a customer’s buying need might be for comfort and economy - “This mobile phone has dual sim capability with a convenient size, so therefore will be extremely comfortable”

Customer expectations

The customers will have differing needs and wants, however customers have common expectations. The importance of these expectations may vary, depending on the type of product or service they require.


Common expectations are:

• Service
Customers expect a level of service that they think is appropriate for their type of purchase. Someone who makes a small, spontaneous purchase may have a lesser service need that a customer who makes a large purchase.

• Price
The cost of everything we purchase is becoming increasingly important; therefore the price component becomes a vital issue. The temptation for a business to compete on price is financially dangerous. It is a practice that should be avoided unless you have set out to be a ‘discounter’.

• Quality
Customers have expectations of quality and durability. They are less likely to question price if they are doing business with a company that has a reputation for quality.

• Action
Customers need action when a problem or question arises. Everyone has a need for recognition and likes to be treated as a ‘priority’.

In short, if you want to develop a new product or service, exploratory market and customer research should be an essential and continuous component of the process. It provides the foundation and platform for effective idea generation and creativity management. "It describes customer or consumer needs, wants, gripes, complaints, and problems that each have about the performance of a certain activity, function, process, life event, or product.